Dust binding systems from NEBOLEX - mobile machines
Dust binding
Mobile machines from NEBOLEX Umwelttechnik GmbH
Our mobile dust control machines are the answer to dust-intensive working environments. Our machines have been specially developed to bind dust particles in the air and thus improve air quality and visibility in such places. Whether on construction sites, in mines, quarries or industrial plants – wherever dust becomes a burden, we are there to help.
The way our mist cannons work is based on a simple but effective principle: particle binding. Fine mist is sprayed, dust particles adhere to the water droplets, are weighed down and fall to the floor. Thanks to our flexible settings, we can adjust the water input as required so that no puddles form and the driveways for construction machinery are moistened to minimize dust turbulence.
Our mobile dust control machines play a crucial role in protecting the health of workers and residents. They ensure compliance with environmental requirements and health and safety regulations.
Dust binding in the tunnel
Dust binding in the tunnel
Asphalt milling work in the Vorarlberg tunnel
Tunnels are important traffic routes. These also need to be maintained and renovated if necessary.
Major players, medium-sized companies and small businesses in the field of tunnel construction / tunnel renovation from Germany, Austria and Switzerland work hand in hand. During the renovation of the Vorarlberg tunnel, the companies needed effective dust control. This was a requirement of the authorities and had to be complied with.
Due to time pressure, two asphalt milling machines were used simultaneously to remove the concrete surface. The amount of dust was enormous. A hydro shield to create large water curtains put the entire tunnel under water and was therefore not a solution.
In order to contain the dust and ensure work safety in the tunnel, they relied on the effective, reliable water misting system from NEBOLEX Umwelttechnik GmbH. With our systems, the water input can be precisely adjusted by means of a control system and is in the per mille range.
After a test set-up, which achieved the desired effect, the system was permanently installed. Individual spray fog bars with integrated mist heads were installed as water locks on the ceilings throughout the tunnel. These barriers do not allow dust to escape. Our 20 bar system atomizes the water so finely that even small particles are bound. The volatile dust absorbs moisture, becomes heavy, sinks to the ground and moistens the traffic routes. This means that no additional dust is stirred up when the vehicle is driven over.
Dust binding through water mist in recycling operations
Dust binding in recycling operations
Processing of A1 to A4 class shredded wood
In recycling plants that process shredded wood of classes A1 to A4 for waste incineration, the safety of the working environment is paramount. The use of water mist to reduce dust has proven to be an effective method of reducing dust exposure and minimizing potential risks to employees.
During the processing of shredded wood, various processes such as shredding, screening and transportation are carried out, which can release dust. This dust not only affects the working environment, but also poses health risks if it is inhaled. This is where dust minimization using water mist comes in: The finest mist is sprayed through special nozzles into the affected areas, whereby the nozzles are precisely positioned to optimally counteract the dust sources.
The water mist adheres to the dust particles and increases their weight. This causes the particles to become heavier, sink to the ground and can therefore no longer be whirled up so easily. Balanced dosing of the water mist is of central importance to ensure effective dust binding without soaking the material unnecessarily. This balance is particularly relevant for subsequent combustion, as a dry material requires less energy input.
Checking and monitoring the water mist system ensures that it functions optimally. It is essential to adjust the water quantity, spray pressure and nozzle parameters to the individual requirements of the recycling plant. Regular inspections and maintenance of the systems ensure that the system works perfectly and that the water mist is distributed efficiently.
Training employees in the correct use and handling of the water mist system is recommended to ensure maximum safety and effectiveness. The targeted use of water mist not only minimizes health risks for employees, but also creates optimal working conditions. This proven method of minimizing dust therefore makes a significant contribution to increasing safety and efficiency in recycling plants.
Dust binding systems from NEBOLEX - Stationary systems
Dust binding
Stationary systems from NEBOLEX Umwelttechnik GmbH
Dust is an underestimated hazard and can have serious health effects, especially in the workplace. We have therefore set ourselves the goal of developing effective measures to improve the dust situation in industrial plants in the long term. With our innovative misting technology, we use water mist to bind dust. This ensures compliance with the legal limits in dust-intensive production areas.
Our self-priming spray heads play a decisive role in binding dust. Water is atomized into tiny droplets. The total surface area of the water increases many times over. Dust particles have a natural affinity for attaching to fine water droplets, which enables us to effectively bind the dust present in materials and conveyed goods. Our special nozzle configuration ensures that droplets of different sizes are produced to ensure optimum dust binding.
We offer various systems depending on the individual conditions, requirements and expectations of the system operator. The single-material systems “ES100” and “ES20” or our dual-material system “DuoFlex”. Each system has specific advantages. In order to find the best solution for our customers, in most cases a personal viewing appointment with an on-site consultation is required to explain the advantages of the individual systems in detail.
Our innovative mist technology enables effective dust control in the workplace and makes a significant contribution to improving air quality. With our customized systems and personal on-site advice, we strive to meet the individual requirements of each system operator in the best possible way. We are working together to sustainably improve the dust situation in industrial plants and create a healthier working environment for everyone.
Dust control plays a decisive role in improving air quality in Germany and protecting the population from health risks.
